Kernel rig: everyday rounds of an L-bracket's bend

Inside bend r3, outside r5, both concentric (r3 and r8), the inside r35 using up both
inside faces, r36 refused naming 35, and the inside bend Type: Curvature.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
This commit is contained in:
jyviko
2026-10-30 06:07:18 -04:00
committed by Irakli Kourtis
parent cd7a099f42
commit 06e802ffee
12 changed files with 427 additions and 0 deletions
@@ -0,0 +1,24 @@
{
"sources": [],
"what": "an L-bracket's inside bend rounded r3, then its outside bend r8 = 3 + its thickness: concentric rounds, a bend of even thickness",
"source": "analytic",
"method": "L-bracket: the legs 40x20x5 (x 0..40, z 0..5) and 5x20x40 (x 0..5, z 0..40) joined, 20 deep in y: V0 = 4000 + 4000 - 500 = 7500, 8 faces. Both rounds' centre lines are (8, y, 8): V = 7500 + 20 (1-pi/4) 9 - 20 (1-pi/4) 64 = 7263.9380. Check: in the square [0,8]^2 the bend is the quarter annulus pi (64 - 9)/4 against the L's 64 - 9 = 55 there: 20 (pi 55/4 - 55) = -236.0620. Faces 10.",
"body_count": 1,
"volume_mm3": 7263.937979737193,
"faces": 10,
"bbox": {
"min": [
0,
0,
0
],
"max": [
40,
20,
40
]
},
"continuity": {
"order": "g1"
}
}
@@ -0,0 +1,61 @@
{
"commands": [
{
"command": "solid.box",
"params": {
"length": 40,
"width": 20,
"height": 5,
"corner": [
0,
0,
0
],
"body_name": "Bracket"
}
},
{
"command": "solid.box",
"params": {
"length": 5,
"width": 20,
"height": 40,
"corner": [
0,
0,
0
],
"operation": "join",
"targets": [
"Bracket"
]
}
},
{
"command": "solid.fillet",
"params": {
"edges": [
[
5,
10,
5
]
],
"radius": 3
}
},
{
"command": "solid.fillet",
"params": {
"edges": [
[
0,
10,
0
]
],
"radius": 8
}
}
]
}
@@ -0,0 +1,24 @@
{
"sources": [],
"what": "an L-bracket's inside bend rounded curvature-continuous (Type: Curvature) size 3",
"source": "analytic",
"method": "L-bracket: the legs 40x20x5 (x 0..40, z 0..5) and 5x20x40 (x 0..5, z 0..40) joined, 20 deep in y: V0 = 4000 + 4000 - 500 = 7500, 8 faces. The concave edge between two planes square to each other, its ends on the planar faces y = 0 and 20: the section is the quintic Bezier of setback 3 (fillets/862), area 113/756 9 = 1.345238, added along 20: V = 7526.9048. Faces 9; both seams G2.",
"body_count": 1,
"volume_mm3": 7526.9047619047615,
"faces": 9,
"bbox": {
"min": [
0,
0,
0
],
"max": [
40,
20,
40
]
},
"continuity": {
"order": "g2"
}
}
@@ -0,0 +1,49 @@
{
"commands": [
{
"command": "solid.box",
"params": {
"length": 40,
"width": 20,
"height": 5,
"corner": [
0,
0,
0
],
"body_name": "Bracket"
}
},
{
"command": "solid.box",
"params": {
"length": 5,
"width": 20,
"height": 40,
"corner": [
0,
0,
0
],
"operation": "join",
"targets": [
"Bracket"
]
}
},
{
"command": "solid.fillet",
"params": {
"edges": [
[
5,
10,
5
]
],
"radius": 3,
"type": "curvature"
}
}
]
}
@@ -0,0 +1,24 @@
{
"sources": [],
"what": "the inside bend of an L-bracket rounded r3",
"source": "analytic",
"method": "L-bracket: the legs 40x20x5 (x 0..40, z 0..5) and 5x20x40 (x 0..5, z 0..40) joined, 20 deep in y: V0 = 4000 + 4000 - 500 = 7500, 8 faces. The concave edge (x = 5, z = 5) gains the spandrel (1-pi/4) 9 = 1.931417 along its 20: V = 7500 + 38.6283 = 7538.6283. Faces 9.",
"body_count": 1,
"volume_mm3": 7538.628330588459,
"faces": 9,
"bbox": {
"min": [
0,
0,
0
],
"max": [
40,
20,
40
]
},
"continuity": {
"order": "g1"
}
}
@@ -0,0 +1,48 @@
{
"commands": [
{
"command": "solid.box",
"params": {
"length": 40,
"width": 20,
"height": 5,
"corner": [
0,
0,
0
],
"body_name": "Bracket"
}
},
{
"command": "solid.box",
"params": {
"length": 5,
"width": 20,
"height": 40,
"corner": [
0,
0,
0
],
"operation": "join",
"targets": [
"Bracket"
]
}
},
{
"command": "solid.fillet",
"params": {
"edges": [
[
5,
10,
5
]
],
"radius": 3
}
}
]
}
@@ -0,0 +1,21 @@
{
"sources": [],
"what": "an L-bracket's inside bend rounded r35, exactly as long as both inside faces: the round uses them up and meets the legs' ends at their edges",
"source": "analytic",
"method": "L-bracket: the legs 40x20x5 (x 0..40, z 0..5) and 5x20x40 (x 0..5, z 0..40) joined, 20 deep in y: V0 = 4000 + 4000 - 500 = 7500, 8 faces. The inside faces run 35 from the bend (x = 5..40 on the foot's top, z = 5..40 on the upright's inner face); the r35 round is tangent to them at their far edges (x = 40, z = 40), so both are used up. Added = 20 (1-pi/4) 35^2 = 5257.7450. V = 12757.7450. Faces 8 - 2 + 1 = 7. No continuity check: with both faces it was tangent to used up, the round meets only the legs' end faces (x = 40, z = 40), square to it (creases), so no tangent seam is left to measure.",
"body_count": 1,
"volume_mm3": 12757.744996762518,
"faces": 7,
"bbox": {
"min": [
0,
0,
0
],
"max": [
40,
20,
40
]
}
}
@@ -0,0 +1,48 @@
{
"commands": [
{
"command": "solid.box",
"params": {
"length": 40,
"width": 20,
"height": 5,
"corner": [
0,
0,
0
],
"body_name": "Bracket"
}
},
{
"command": "solid.box",
"params": {
"length": 5,
"width": 20,
"height": 40,
"corner": [
0,
0,
0
],
"operation": "join",
"targets": [
"Bracket"
]
}
},
{
"command": "solid.fillet",
"params": {
"edges": [
[
5,
10,
5
]
],
"radius": 35
}
}
]
}
@@ -0,0 +1,8 @@
{
"sources": [],
"what": "an L-bracket's inside bend rounded r36, past both inside faces (35 long): refused, naming the largest radius that fits",
"source": "invariants",
"method": "a concave round adds material, and an r36 one would touch the inside faces 36 from the bend, past their 35: it would hang over the legs' ends. Owner rule: concave overflow stays refused, naming the largest that fits: 35 (every-l-bracket-inside-bend-r35-uses-both-faces), at the request's three significant digits (step 0.01).",
"outcome": "refused",
"refusal": "the largest radius that fits is 35 mm"
}
@@ -0,0 +1,48 @@
{
"commands": [
{
"command": "solid.box",
"params": {
"length": 40,
"width": 20,
"height": 5,
"corner": [
0,
0,
0
],
"body_name": "Bracket"
}
},
{
"command": "solid.box",
"params": {
"length": 5,
"width": 20,
"height": 40,
"corner": [
0,
0,
0
],
"operation": "join",
"targets": [
"Bracket"
]
}
},
{
"command": "solid.fillet",
"params": {
"edges": [
[
5,
10,
5
]
],
"radius": 36
}
}
]
}
@@ -0,0 +1,24 @@
{
"sources": [],
"what": "the outside bend of an L-bracket rounded r5",
"source": "analytic",
"method": "L-bracket: the legs 40x20x5 (x 0..40, z 0..5) and 5x20x40 (x 0..5, z 0..40) joined, 20 deep in y: V0 = 4000 + 4000 - 500 = 7500, 8 faces. The convex edge (x = 0, z = 0) loses the spandrel (1-pi/4) 25 = 5.365046 along its 20: V = 7500 - 107.3009 = 7392.6991. Faces 9.",
"body_count": 1,
"volume_mm3": 7392.6990816987245,
"faces": 9,
"bbox": {
"min": [
0,
0,
0
],
"max": [
40,
20,
40
]
},
"continuity": {
"order": "g1"
}
}
@@ -0,0 +1,48 @@
{
"commands": [
{
"command": "solid.box",
"params": {
"length": 40,
"width": 20,
"height": 5,
"corner": [
0,
0,
0
],
"body_name": "Bracket"
}
},
{
"command": "solid.box",
"params": {
"length": 5,
"width": 20,
"height": 40,
"corner": [
0,
0,
0
],
"operation": "join",
"targets": [
"Bracket"
]
}
},
{
"command": "solid.fillet",
"params": {
"edges": [
[
0,
10,
0
]
],
"radius": 5
}
}
]
}