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Kernel rig: the fillet and ladder results on SMLib v1.1.0-alpha, the new failures recorded with their reasons
Fixed (off the known-failing list): the Mixed corner's peg cases and the concave arc with the front top edge (smlib #123), and the 40° boss junction (smlib #124). Eight cases in all. New failures, recorded as they are, each with its reason. They passed on f916a8d. - **Six cases grade a blend seam G0 where G1 (or G2) is wanted,** at the end of the round's contact seam, after smlib #124's End at a smooth vertex. Two of them also shift in volume. - **Four cases come back unsupported** after smlib #125, which leaves setbacks to the Setback's corners only. - **Ladder 07/012** makes 9 faces, 20 edges and 13 vertices, where its golden had 8, 18 and 12. Its golden entry is the new result, with the reason added. Whether each change is by design or a defect is being established. A defect is fixed in solidcore, where the End and the Setback are being brought over (#2364, #2365), not in the frozen SMLib. Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01DtL5M41G8Nua7HvuFPZkmJ
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jyviko
@@ -3,11 +3,15 @@
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# and on a listed case that passes: a fix removes its line in the same pull request.
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# Baseline: develop 242bbc89f with the SMLib fixes of 2026-10-29 (integration-overnight + b78bd4a), aarch64 Linux.
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1080-fillet-equal-slope-basin-1-mm-rim-loop-4 builds to the analytic volume (rel 5e-9), but the continuity check (g1 at every blend seam) takes in the mitre's creases, G0 by the mitre ruling: the case's continuity seams need the owner's word
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1080-fillet-notched-block-top-outline-r8 a blend seam grades G0 where g1 is wanted, and the volume is 10320.299 against 10198.718, on SMLib v1.1.0-alpha (smlib #124, the End at a smooth vertex); passed on f916a8d. Whether the End's G0 there is by design or a defect is being established
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1080-fillet-sloped-basin-1-mm-rim-r4-2-edges builds to the analytic volume (rel 6e-9), but the continuity check (g1 at every blend seam) takes in the mitre's creases, G0 by the mitre ruling: the case's continuity seams need the owner's word
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1080-fillet-sloped-basin-1-mm-rim-r4-4-edges builds to the analytic volume (rel 3e-9), but the continuity check (g1 at every blend seam) takes in the mitre's creases, G0 by the mitre ruling: the case's continuity seams need the owner's word
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1207-fillet-box-end-edge-into-unblended-round-partial-chain a blend seam grades G0 (1 of 5 seams) where g1 is wanted, at the end of the round's contact seam, on SMLib v1.1.0-alpha (smlib #124, the End at a smooth vertex); passed on f916a8d. Whether the End's G0 there is by design or a defect is being established
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2893-chamfer-distance-and-angle-past-the-wall-refused refused for another reason: SMLib SM_ERR_INVALID_INPUT, not a check saying the angle runs past the wall
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2893-chamfer-two-distances-elliptical-rim SMLib status 1001: the two arcs of the rim take their chamfer offsets each at its own midpoint, where the faces' angle differs (78.5 and 101.5 deg), and their chamfers do not meet at the tangent corners (held for the owner's ruling on unequal chamfers of a varying angle)
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3369-fillet-edge-ends-on-tangent-seam two blend seams grade G0 (2 of 4) where g1 is wanted, at the end of the round's contact seam, on SMLib v1.1.0-alpha (smlib #124, the End at a smooth vertex); passed on f916a8d. Whether the End's G0 there is by design or a defect is being established
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4782-fillet-bar-edge-wider-than-both-faces SMLib status 1001: a convex round past both its faces is not yet built by subtraction
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5158-fillet-adjacent-plate-edges-as-thick-as-plate a blend seam grades G0 where g1 is wanted, and the volume is 1682.854 against 1681.904, on SMLib v1.1.0-alpha (smlib #124, the End at a smooth vertex); passed on f916a8d. Whether the End's G0 there is by design or a defect is being established
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5158-fillet-round-just-past-a-10mm-face SMLib status 1001: the round passes 5e-6 under the box's top back edge, inside the body's tolerance (1e-5), and subtracting its removal region maps that edge to two of the region's faces (SmTopologyIntersector); 10.0001-10.04 open
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851-fillet-arc-then-top-front SMLib status 1001: the top front edge's tangent chain (the edge, the arc round's end curve on the front face, the upright under it) rounded R2; along the end curve the R2 ball sits on the arc round's own centre circle, so that piece is the ball about (39.2538, -19, 8) touching front, top and wall (a torus of tube-centre radius 0), the three-edge rolling-ball corner; the same piece on a plane end arc builds (851-fillet-top-front-then-front-left-upright)
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851-fillet-top-front-then-upright SMLib status 1001: the upright's tangent chain (the upright, the first round's end curve on the wall, the arc's top edge) rounded R2; along the end curve the R2 ball sits on the first round's axis, so that piece is the ball about (39.2538, -19, 8) touching front, top and wall (a torus of tube-centre radius 0), the three-edge rolling-ball corner; the upright alone builds, the upright with the end curve fails the same; the same piece on a plane end arc builds (851-fillet-top-front-then-front-left-upright)
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@@ -22,16 +26,14 @@ cov-fillet-g2-pocket-corner the G2 corner patch meets the new order-2 section's
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cov-fillet-turn-swept-boss-base-r1 not supported yet: solid.fillet has no `turn`; the corners are mitred (12508.9676, the Mitre case's volume)
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cov-fillet-turn-swept-pocket-sharp-corner-refused-r1 not supported yet: solid.fillet has no `turn`, so the sharp concave corners are mitred, not refused
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cov-junction-boss-tilt-20-root-round SMLib fillet status 1001 on a cylinder tilted 20 degrees into the plate (also before the blend rework)
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cov-junction-boss-tilt-40-root-round SMLib fillet status 1001 on a cylinder tilted 40 degrees into the plate (also before the blend rework)
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cov-junction-tee-equal-round equal pipes' intersection is two plane ellipses crossing: their exact conic-pair rounds meet at the crossings in a corner the old corner code cannot join (built by the traced rounds before smlib#77); the corner step
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cov-junction-y-junction-120-round refused: the faces between the three intersection curves narrow to nothing at the two triple points, so the room check trips; a three-edge concave corner (the corner step)
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every-block-cylinder-tangent-concave-arc-r2-partial-chain a blend seam grades G0 where g1 is wanted, at the end of the round's contact seam, on SMLib v1.1.0-alpha (smlib #124, the End at a smooth vertex); passed on f916a8d. Whether the End's G0 there is by design or a defect is being established
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every-box-corner-three-edges-r3-curvature-setback-3-5 not supported on SMLib v1.1.0-alpha (smlib #125: setbacks only at the Setback's corners, the old setback paths deleted); passed on f916a8d. Whether this is a refusal that should name a size or a corner the Setback should build is being established
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every-fillet-after-fillet-curvature-front-then-side-r3-partial-chain a blend seam grades G0 where g2 is wanted, at the end of the round's contact seam, on SMLib v1.1.0-alpha (smlib #124, the End at a smooth vertex); passed on f916a8d. Whether the End's G0 there is by design or a defect is being established
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report-drafted-peg-front-and-concave-rounds-together-r2 not supported yet: SMLib refuses the corner where the drafted front top edge runs tangent into the concave arc (on the cone) as of no kind its blend corners take
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report-fillet-concave-arc-and-front-top-edge-together-r5-solver-residues the corner patch where the convex and concave rounds meet stands 0.128 out of the front face (box y min -0.0699 against 0.0579)
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report-fillet-concave-arc-and-front-top-edge-together-r7-solver-residues the corner patch where the convex and concave rounds meet stands 0.230 out of the front face (box y min -0.1723 against 0.0579)
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report-fillet-concave-arc-and-front-top-edge-together-solver-residues the corner patch where the convex and concave rounds meet stands 0.0374 out of the front face (box y min 0.0205 against 0.0579)
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report-fillet-curvature-three-edges-at-bar-corner the G2 corner patch meets the new order-2 section's rounds only G1 at one face seam (its volume holds); the corner step rebuilds the patch
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report-fillet-curvature-three-edges-at-bar-corner-solver-residues the G2 corner patch meets the new order-2 section's rounds only G1 at one face seam (its volume holds); the corner step rebuilds the patch
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report-peg-front-and-concave-chamfers-together-d2 SMLib status 1001 at the 3x2 mixed-convexity corner where the two chamfers meet on the tangent seam (SmFillet3x2MixedConvexityCorner): the corner, not the tangent ends, which each chamfer alone now builds
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report-peg-front-and-concave-rounds-together-r2 the corner patch where the convex and concave rounds meet stands 0.0374 out of the front face (box y min -0.0374), and the two rounds meet at (32, 2, 10), where their contact lines on the top cross, with normals 180 degrees apart
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report-peg-front-and-concave-rounds-together-r5 the corner patch where the convex and concave rounds meet stands 0.128 out of the front face (box y min -0.1278), and the two rounds meet at (27.351, 5, 10), where their contact lines on the top cross, with normals 180 degrees apart
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report-peg-step-front-and-concave-rounds-together-r2 SMLib status 1001: Fillet Surface Computation Failure on the peg read back from STEP (the native peg builds, with its corner patch out of the front face)
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report-fillet-curvature-three-edges-at-bar-corner-solver-residues-outside-setback not supported on SMLib v1.1.0-alpha (smlib #125: setbacks only at the Setback's corners, the old setback paths deleted); passed on f916a8d. Whether this is a refusal that should name a size or a corner the Setback should build is being established
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report-fillet-g2-corner-of-bar-running-into-cylinder not supported on SMLib v1.1.0-alpha (smlib #125: setbacks only at the Setback's corners, the old setback paths deleted); passed on f916a8d. Whether this is a refusal that should name a size or a corner the Setback should build is being established
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report-fillet-g2-corner-of-bar-running-into-cylinder-outside-setback not supported on SMLib v1.1.0-alpha (smlib #125: setbacks only at the Setback's corners, the old setback paths deleted); passed on f916a8d. Whether this is a refusal that should name a size or a corner the Setback should build is being established
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@@ -1317,16 +1317,16 @@
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"status": "pass"
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},
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"ladder/07-fillets/012-variable-into-rounded-corner": {
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"status": "fail",
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"seconds": 0.03170746,
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"measured": {
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"area_mm2": 8665.945693079353,
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"area_mm2": 8680.795661225555,
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"body_count": 1,
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"edges": 18,
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"faces": 8,
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"vertices": 12,
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"volume_mm3": 47755.118560955016
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},
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"seconds": 0.050985104,
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"status": "pass"
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"edges": 20,
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"faces": 9,
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"vertices": 13,
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"volume_mm3": 47770.94594656947
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}
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},
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"ladder/07-fillets/013-corner-setback": {
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"measured": {
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@@ -2001,5 +2001,5 @@
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"status": "pass"
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}
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},
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"reason": "07-fillets/016 and 018 round the r3 with its tangent chain, which takes the vertical edge their third round was to pick (refused: the pick names no edge); 020 and 021 are the same corners with the r3 alone, as 016 and 018 were recorded (021 measured on SMLib f12a101); 06/023 (1/2-14 NPT) passes: a taper thread's groove follows its crest cone, so no sliver of the flanks is left (volume 8226.4042 against the standard's 8226.4049); the other cases as recorded on SMLib 60b1c6a"
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"reason": "07-fillets/016 and 018 round the r3 with its tangent chain, which takes the vertical edge their third round was to pick (refused: the pick names no edge); 020 and 021 are the same corners with the r3 alone, as 016 and 018 were recorded (021 measured on SMLib f12a101); 06/023 (1/2-14 NPT) passes: a taper thread's groove follows its crest cone, so no sliver of the flanks is left (volume 8226.4042 against the standard's 8226.4049); the other cases as recorded on SMLib 60b1c6a 07-fillets/012 (SMLib v1.1.0-alpha, a18bbe5) fails: the variable round now ends at the smooth vertex (smlib #124, the End at a smooth vertex), which makes 9 faces, 20 edges and 13 vertices against the case's 8, 18 and 12, and 47770.95 mm³ against 47755.12. Recorded as it is while the End's change is established as by design or a defect."
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}
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