Commit Graph

59 Commits

Author SHA1 Message Date
Irakli Kourtis 93a2922c5e Display plans and the model cache for large STEP assemblies (#2814) (#4021)
* STEP import: mesh band faces that wrap around a closed surface correctly

Fixes two related bugs that caused SolidCraft to fail to mesh a face wrapping
all the way around a closed, non-periodic surface (a revolved ridge band, or a
tube-shaped B-spline surface): a missing face, a folded/self-overlapping
triangulation, or a hole in the rendered body.

1. Ring edges that run slightly off their surface. STEP files write a surface
   and the curves bounding it to the file's own declared uncertainty, so a
   ring edge can legitimately sit a few micrometres off the surface it
   bounds. The code finding where a ring edge crosses the planned split line
   compared against the edge's raw (off-surface) point using a hardcoded
   tolerance far stricter than the file's own precision, rejecting a valid
   cut. Now matches against the point on the surface directly below the ring
   crossing, respecting the file's declared tolerance.

2. Closed B-spline surfaces, their slits and their slivers. truck only treats
   the rotation of a revolved surface as periodic; a face on a B-spline
   surface whose control net closes on itself (a tube) wasn't recognized as
   wrapping around at all. This produced a folded face, a hole (a boundary
   loop landing a full period away from where it should cut), and one
   near-zero-width sliver face costing the entire body its tessellation
   plan. Adds periodicity detection for closed B-spline surfaces, period-
   aware hole-loop alignment, dropping of zero-width slit boundaries, and
   isolating a too-thin-to-triangulate face so it no longer takes the rest
   of the body down with it. The GPU shader's periodic wrap mirrors the CPU
   math so the two don't drift apart.

Regression tests: band_faces_split_when_ring_edges_run_off_their_surface,
band_face_with_a_zero_width_slit_is_still_meshed,
a_sliver_face_too_thin_to_triangulate_does_not_cost_the_body_its_plan.
Ablation-tested: disabling either mechanism in (2) reproduces its target
test's original failure message while leaving the other test unaffected.

* STEP import: mesh the band's split faces, not just split them

jyviko asked whether a band wall missing from the interactive app's render
was a shading issue or a genuinely missing face. It was missing: the ring-
edge split fix made the band's topology correct, but plan_face still
produced zero triangles for the two new sub-faces.

Two causes, both in plan_face (crates/kernel/src/tess/mod.rs):

1. The tolerance for how far an imported boundary may lie off its surface
   was tied to the requested mesh's chord tolerance instead of to the
   body's own size. A finer display tolerance could then reject a boundary
   a coarser one had just accepted, so the face would drop out exactly when
   zooming in on it.

2. Near a sharp corner of this flat-panelled band, several boundary points
   that are legitimately a few micrometres apart (within the STEP file's
   own declared precision) all projected onto the same surface point. The
   boundary loop then repeated a point in (u, v), which a triangulator
   can't follow, so the face's plan failed outright. One face without a
   plan costs the whole body its plan, and the fallback mesher can't
   handle a closed B-spline surface either, leaving both halves of the
   split band with no triangles at all: present in the topology, invisible
   in every renderer, and absent from the body's volume.

Fix: scale the off-surface tolerance to the body's own extent (new
Rules::extent), and collapse a run of boundary nodes that land on the same
surface point to one (drop_collapsed) before triangulating.

Regression test additions to band_faces_split_when_ring_edges_run_off_their_surface:
the body's volume now matches the analytic pentagon prism (was a third of
it - only the top cap - before this fix); display_plan leaves no face
without triangles from coarse to fine tolerance; and the actual tolerance
and facet angle the viewport draws with gives the split band its full
lateral area on both halves.

Confirmed on review_band_big.step, the fixture behind the review screenshots:
volume's relative error against the analytic pentagon prism drops from
1.4e-4 to 4.1e-6, and the band wall now occludes the floor grid behind it
in a snapshot the same way the top and bottom caps always did.

Full kernel suite: 739 tests, 0 failed.

* STEP import: hold an imported boundary to the file's own tolerance, not the part's size

jyviko: the off-surface acceptance added in the last commit
(rules.extent * OFF_SURFACE) scaled with the part, so a 2 m part
silently accepted a boundary 2 mm off its surface while a 20 mm copy
of the same part accepted only 0.02 mm. A STEP file's own declared
uncertainty does not grow with the part, so the bound shouldn't either.

Body gains boundary_tol: Option<f64>, Some(file's declared tolerance)
for a body read from STEP (crate::step_in::Units::tol, already used
by the ring-split fix in split.rs), None for anything this kernel
built. It's set before the import's own unmeshed-face check runs, and
carried over by the two face-split operations that re-cut an imported
surface (splitface.rs, outline.rs), since the file's uncertainty still
describes those boundaries afterward.

plan_face's accept now reads: the file's own tolerance when the body
declares one, or the old chord-tolerance/extent bound otherwise. The
old bound's tol * 10.0 term had to go too, not just the extent term:
at a 2 m part's typical display tolerance that term alone is ~20 mm,
nearly ten times the extent bound jyviko objected to, so keeping it
would have left the exact 2 m/2 mm example still silently accepted.

Two new tests in step_in/tests.rs:
- band_faces_split_when_a_scaled_copy_runs_off_its_surface: the same
  band fixture at a realistic 2 m scale with the same absolute slop
  and declared uncertainty as the small one, meshes the same way at
  every chord tolerance from coarse to fine.
- off_surface_budget_follows_the_file_not_the_part_size: the actual
  regression. The same off-surface error is accepted or refused the
  same way whether the part is 20 mm or 2 m; a 2 mm error against a
  1 µm declared uncertainty is refused at both sizes now (accepted at
  2 m under the old bound, refused at 20 mm - that asymmetry was the
  bug). Checked at both a coarse and a fine display tolerance.

Known gap, not fixed here: a STEP-imported body saved into a
.solidcraft design and reopened loses boundary_tol (native.rs's
decoder has no field to read it from) and falls back to the old
extent-based bound on reload. Today's design format has no concept of
this value at all; persisting it is a real format change, out of
scope for this fix.

Full kernel suite: 776 tests, 0 failed. clippy -D warnings clean.

* Display plans for STEP threads and pointed ends (#3847)

Three faces cost a threaded or pointed STEP part its whole display plan, so it
was drawn from the reference mesh: cracked, faceted, and never refined up close.

- A loop through a pole (a cone's apex on the boundary) seemed to wind around
  the surface: the jump at the apex, unwrapped to the nearest copy, was
  arbitrary. The loop is turned to end where it leaves the pole, so the step
  that closes it is an ordinary one (`seam::close_through_pole`).
- Projection onto a spline with hundreds of spans (a helical flank) restarted
  from a 16 x 16 grid and settled on another turn; it now starts from two
  points per span, capped.
- Sag refinement no longer inserts a point exactly on a boundary side, which
  split the side and failed the face.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* tess: a refused face's edges are divided finer and it is planned again (#2814)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* tess: sliver faces plan empty; a face no method plans is filled flat from its nodes (#2814)

A face whose boundary runs out and back along itself (two edges between the
same vertices, a rounding apart, as STEP files write slivers) encloses nothing
and is planned with no triangles. A face still refused after its edges are
divided finer (a cusp, a sliver whose sides sag across each other, a small cap
at a pole) is filled flat from its shared boundary nodes, so the rest of the
body keeps its display plan instead of falling back to the reference mesh.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* display mesh tests: a rim the chord tolerance leaves a line is divided again (#2814)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* portable B-rep: up to 8192 control points along a spline direction (#2814)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* solidcraft-cli: --debug logs what the engine reports to stderr

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* STEP import: a spline written over a tiny parameter range is read over one (#2814)

Some writers parameterize splines over a few millionths (a humanoid robot's
edges span 5.4e-6). The kernel tells parameters apart only to 1e-6, so over
such a range it evaluated the curve's end wrongly, and trimming an edge to its
vertices dropped a control point: the bodies could not be stored exactly and
the whole model cache was left out of the design. The knots are now stretched
to span one; the curve is the same and edges are trimmed by their vertices, so
nothing read from the file refers to the old parameters.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* model cache: a body keeps its file's declared accuracy (#2814)

A body restored from the cache dropped the accuracy the file it was read from
declares, so the planner held its boundaries to the kernel's own bound and a
reopened design drew differently from the import. It is stored with the body's
runtime values, and only when there is one.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* tess: a boundary within a hundredth of its body lies on its surface, at every quality (#2814)

#1721 held a body read from a file to the accuracy the file declares. A writer
declares what it aims for, not a bound its edges keep: a 251-body robot
assembly declaring 0.01 µm has boundaries 10 to 30 µm off their surfaces, and
95 of its bodies lost their display plans. The bound is a hundredth of the
body again, what Normal quality always allowed, and now the same at every
quality, so zooming in still never drops a face (#1721's point). A file
declaring more raises it.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* STEP import: keep faces whose edge vertices sit slightly off their curves

Some exporters write an edge's vertex beside the end of its curve, further off
than the accuracy the file declares (a surface export declares
0.01 mm and puts a vertex 0.19 mm off two spline ends). The reader refused
such edges and left the face, and with single-face bodies the body, out.

A vertex may now sit up to the file's tolerance or 1/1000 of the model's size
(the diagonal around its VERTEX_POINTs), whichever is larger, never more than
the existing 1 mm ceiling. Spline and open-conic edges have the end control
point moved onto the vertex, so every such edge meets its vertices exactly.
The file's declared accuracy still governs closed-curve, seam and circle
checks.

* tess, io: review clean-ups (#2814)

- A sliver face is one whose loops are all slit: drop_slits finds it in the
  retry after a failed plan, so the pre-check on every face (folded) is gone.
- The flat fill uses cdt::triangulate (a lenient fill that leaves out sides
  crossing one already kept) and its flood-fill inside test, and the plane
  from geom::Plane.
- Refinement only builds its indexes when a face was refused, takes the
  faces to plan again from edge_faces, and re-samples edges on the pool;
  Rules::finer for the finer rules.
- One PackageWriter::fits for the model cache, the preview and the thumbnail.
- The band split's ring tolerance lives in split.rs; comments say what the
  off-surface bound is now.
- The CLI logger prints Level::as_str().

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

---------

Co-authored-by: David Lackovic <lackovicdavid1234@gmail.com>
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
Co-authored-by: jyviko <2501648+jyviko@users.noreply.github.com>
Co-authored-by: Ray <raykholo@users.noreply.github.com>
2026-10-21 10:37:12 +00:00
bherbruck 9e78e86b92 perf: renaming a body evaluates nothing (#3044) (#3095)
A body rename changes names only, but committing it went through the general
"design changed" path: the whole timeline was evaluated again. On an imported
assembly that means reading the STEP file again and meshing every body (about
100 s on the Prusa Core One, and the same again for undo).

When the only change from the previous design is one body rename (the
features' stored body names and the body-keyed maps the rename updates), the
model now renames the body in its results instead: every body keeps its
geometry and meshes, and the fingerprints are set to the renamed design's so
the next evaluation reuses everything. Undo and redo of the rename take the
same path. A rename the model can't follow that way (the body is changed or
named by a later feature, sheet metal, threads) still evaluates the design as
before.

`bench-open --ops script.json` times commands and their undo on an opened
design, with the view work each leaves.

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 12:18:40 -04:00
bherbruck e98e065584 Open saved designs from the model they were saved with (#3053) (#3102)
* WIP: adopt the saved model on open (#3053)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* WIP: tests

* WIP: bench-open opens as Open does

* docs: opening from the saved model

* Tests: an edit after opening evaluates from the feature it changes

* clippy

* Read SOLIDCRAFT_NO_MODEL_CACHE through the env helper

* Open: no picture from the model when the model itself opens; cancel test evaluates

* Saved model: bodies passed through found without writing their record; states list runs of bodies

* Adopted results go into the evaluation cache: an undone edit, or the marker rolled forward, takes them again

* Model cache size guard: the saved model's writer

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 14:24:34 +00:00
Matthew Knutson 953fd7d5f8 Typed parameter contracts and JSON Schemas for solid.box and solid.extrude (#2829) (#2611)
* Spike: typed parameter contracts and JSON Schemas for solid.box and solid.extrude

The schema RFC's spike (plan/schema-spike.md). solid.box and solid.extrude get
typed contracts with generated JSON Schemas (2020-12), checked in front of the
unchanged handlers by a per-session level: off (the default, which changes
nothing), warn (the call runs and gains param_warnings) or strict (the call is
refused and the design left alone). Also engine.describe and the MCP tool
describe_command, `solidcraft-cli mcp --param-check off|warn|strict`, a
FeatureResult type for feature replies, and an env-var audit recorder
(SOLIDCRAFT_PARAM_AUDIT) used to check the contracts against every test.

Local spike branch; not for upstream as is (see the results report).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Parameter contracts: put the audit recorder behind a feature; drop two ignored test keys

The audit recorder is now on only in a build with the engine's `param-audit` feature
and `SOLIDCRAFT_PARAM_AUDIT` set. Its code is still compiled, linted and tested without
the feature. `scripts/param_audit.py` summarises a test run's audit logs, and the schema
module's docs give the steps for converting a further command.

Two tests passed keys their command ignores, which the audit found: `position` on
`solid.box` (`hole_face_tests.rs`) and `symmetric` on `solid.extrude` (`face_tests.rs`).
Both are removed, so the tests build what they always did. Comments no longer call
the contracts a spike.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
2026-10-20 10:45:08 +00:00
bherbruck d0afc31632 Save the evaluated model with every design: exact, stored once, scaled caps (#3053) (#3093)
* Model cache written by default: exact bodies, stored once, scaled caps (#3053)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* bench-open: say why bodies were not kept

* Exact planes and revolutions; budgets for large bodies (#3053)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Native B-rep: rebuild shells as the kernel made them (closed and seam edges) (#3053)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* docs: the model cache and the exact native B-rep (#3053)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* bench-open: time a save without the cache too

* Model cache entries are Deflate-compressed (#3053)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Model cache: one that does not fit the design file is left out, never a failed save (#3053)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 02:31:08 +00:00
Vodmordia 803ae6d5be Script replay keeps a feature name another feature has (#1990) (#1997)
A sketch and the feature built from it may share a name, and the sample and
oracle designs do. `timeline.add` refused such a recorded name, so a design's
own exported script failed to replay. `Document::insert_feature` now keeps the
name, as `add_feature` does; a blank name still gets a fresh one.

Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
2026-10-19 19:14:12 -04:00
rlartot 31b41978fc Construction geometry on model vertices follows them when a parameter moves them (#568) (#2409)
Thanks @rlartot.
2026-10-19 16:11:38 -04:00
Brazz 26f42ae09b Snapshot: draw a see-through appearance see-through, and show a tool body inside its target (#2329) (#2330)
* Snapshot: draw a see-through appearance see-through, and give the CLI --body, --tool and --section

A headless picture dropped a body's opacity: the scene carried only a colour, so a design with
a translucent appearance was drawn opaque by `solidcraft-cli snapshot`, by MCP screenshots and
in a design's thumbnail, although the window has always drawn it as glass. There was then no
way to look at the body a cut would remove inside the material it meets: only a volume to
measure and reason about, which hides exactly the errors a picture makes obvious (a tool that
stops short, or lands in the wrong place).

- `SceneMesh` carries the body's opacity; `view::build_scene` takes it from the design
  (`model_body_opacity`), and a selected body stays solid so the selection colour reads.
- The GPU capture routes a see-through body into the scene's glass at its own alpha, as the
  viewport does; the CPU rasterizer draws the solid bodies first (they own the depth buffer),
  then the see-through ones blended over them, far sides before near sides and without writing
  depth, so what lies inside shows and a line between the two is not hidden.
- `snapshot --body NAME:opacity=0.3,color=#rrggbb`, `--tool NAME` (that body solid in the tool
  colour, the rest see-through) and `--section z=27` run the commands the app itself runs
  (`appearance.assign`, `inspect.section`): the options are shortcuts, not a second renderer.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>

* Tests: measure the tool colour as it is drawn through a see-through target

The tool-colour filter was derived on paper and demanded a red more than twice either other
channel, which the target in front of it tints away (measured: (200, 108, 85) through opacity
0.3); and the colour check painted the tool, which a solid target hides.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>

* fmt

* Snapshot options: strip the colour's # rather than slicing it; README

Slicing `value[1..]` on an input-derived string is what the house rules ask us not to write,
even where a length check has already made it safe. The error a failed assignment reports now
names the body rather than claiming it came from --body, since --tool reaches it too.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>

* --tool: assign the bodies around the tool in groups, not one command at a time

Each appearance.assign is an undo step with a document snapshot behind it, so one per body
made --tool cost grow with the size of the design for no reason: the bodies around the tool
all get the same opacity, and the ones that share a colour can be named in one call. A design
whose bodies all wear the default grey now costs two commands whatever its size.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>

* Rasterizer: say where its glass and the GPU's differ

Splitting each see-through body by facing orders its own two layers; it does not sort across
bodies, which the GPU does. Worth stating rather than leaving a reader to find it.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5 <noreply@anthropic.com>
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
2026-10-19 16:10:45 -04:00
Victor Santos Oliveira 6f93e7a851 fix(examples): cut both mounting holes in the bracket (#1515)
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
2026-10-19 16:04:23 -04:00
bherbruck f3505f0db6 World placement on all cores (#3053) (#3123)
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-19 15:43:22 -04:00
JIJINBEI 7ad5130cd2 refactor: geom::UnitVec3 for unit axes and normals (#2603)
* geom: UnitVec3; a face's analytic axes and normals are unit by type

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* geom: UnitVec3 adds to and subtracts from a Vec3

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* kernel, doc, engine: cylinder axes and measured normals held as UnitVec3

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* kernel, engine: functions that take a unit axis or direction say so by type

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* doc: a face's normal goes to Plane::from_normal as is

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* kernel, doc: main's new cylinder helpers take the face's axis as a UnitVec3

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-18 21:16:31 -04:00
bherbruck 9eb1540a34 Docs: describe SolidCraft as independent CAD (#2768)
Reword comments, docs and package descriptions so they describe SolidCraft's own behaviour instead of comparing it to another product. The trademark notice, the commercial-CAD rule and the navigation preset name stay as they were.

Co-authored-by: Claude Sonnet 5.5 <noreply@anthropic.com>
2026-10-18 21:16:11 -04:00
Jackson Oursland bc68e14c3e Mutation testing: judge kernel mutants by the black-box suites (#2660)
The kernel will move from truck to solidcore (#1597). The tests that must
catch regressions across that switch are the ones that don't depend on the
kernel: the reference tests and the robustness goldens. cargo-mutants checks
whether they would notice a change in the kernel's behaviour.

- apps/solidcraft-cli/tests/oracle_cases.rs: the reference tests as a cargo
  test (ignored; CI keeps replaying them through cargo xtask oracle), run
  over one process per core.
- .cargo/mutants.toml: mutants are judged by that test and the pull-request
  sample of the robustness goldens, not by the kernel's own unit tests.
- A mutants profile (ci with incremental builds): about 15 s to rebuild after
  a kernel change instead of about 3 minutes.
- docs/mutation-testing.md: how to run it, its cost, two cargo-mutants 27.1
  problems and the pilot's results (15% of sampled kernel mutants caught).

Co-authored-by: Claude Opus 5.5 (1M context) <noreply@anthropic.com>
2026-10-18 18:10:36 -04:00
Irakli Kourtis 83c31d77c4 surface.boundary: surfaces through boundary curves and curve networks (#763) (#2129)
* feat(geom): surfaces through curve networks, and spline spaces to build them

Adds spline_space (clamped B-spline spaces, Hermite interpolation, exact
embedding by Bézier degree elevation and knot insertion, a monotone cubic
for reparameterising) and network (loft, Coons and Gordon surfaces through
curves in one or two directions, with G1/G2 cross-boundary conditions
against a neighbouring face). Part of #763.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* feat(kernel): boundary surfaces from sketch curves, 3D curves and edges

kernel::boundary_network turns sketch chains, 3D sketch polylines and edge chains
into network curves, gives G1 frames of the faces along open edges
(EdgeFaces), builds the B-spline face (sides split at chain vertices so a
join shares the body's edges) and joins it into a surface body by stitching.
G2 is refused for now (not supported yet). Part of #763.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* fix(kernel): second derivatives of B-spline surfaces in the vendored truck-geometry

BSplineSurface::uuder and vvder multiplied the second differences by p
instead of p·(p − 1), as BSplineCurve::der2 does, so every surface of
degree p ≥ 3 (NURBS too, through its homogeneous surface) reported
1/(p − 1) of its second derivative: a cubic surface's curvature read as
half. This is why a G2 boundary surface on a cylinder measured half the
curvature it carries (#763). New tests hold both to finite differences
for degrees 2 to 5.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* feat(kernel): G2 boundary surfaces against a body's face

The network always carried the face's curvature across a G2 edge; the
refusal came from measuring it with truck's halved surface second
derivatives (fixed in the previous commit). EdgeFaces now reads the
face's second fundamental form from the exact second derivatives
instead of differencing the normal. A new test holds the curvature
across a cylinder's edge to the cylinder's within 0.1%, also with a
sheared far curve; G3 is refused (a network holds up to G2).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* test(kernel): a boundary patch with straight corners measures its own area

A stadium's arcs meet its lines at 180°, so the Coons patch is singular
at its corners. From such a corner the reference mesher's boundary walk
ran onto the B-spline's extrapolation past its domain (a planar spline
passes through every point of its plane there), and the face measured
289 mm² for its 158.5 (#763). The vendored mesher's bounded projection
(nearest_projection, #2043) keeps the walk on the domain; this holds it
there, by the faces, the measuring mesh and the display mesh. The
display path (#1653) was never affected.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* feat(geom,kernel): three-sided boundary surfaces (one side collapsed to a point)

A network curve may be a PointCurve: the apex where the two sides beside
it meet. The curves through it cross it at the point itself, its row of
the net collapses there, and the kernel's face leaves that side out of
its loop (three edges, one vertex at the apex). One point per patch, as
a side; refused elsewhere, when it moves, or with a continuity
condition. Tests: a triangle and a quarter disc filled flat with their
analytic areas (40 mm², 25π), by geom and by the kernel's faces and
meshes.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* feat(doc): boundary surfaces through curve networks and loops of three or four

FeatureKind::SurfaceNetwork saves a network as `u` and `v` curves, each
a sketch chain (planar or 3D), a chain of a body's edges with an
optional G1/G2 continuity, or a point (the apex of a three-sided
patch), and an `operation` that can join the surface into the body of
its edges. A SurfaceBoundary of three or four sketch curves, refused
until now, builds as the flat Coons patch of its loop (three collapse
the side opposite the first curve). The format change is one pending
file; feature-walk goldens record the new variant's sketches, bodies
and points.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* feat(engine): surface.boundary through loops of three or four and curve networks

The command keeps its loop form (two to four curves of one sketch; three
and four now build the flat patch of the loop, crown refused there) and
gains a network form: `u` and `v`, each curve a sketch curve id, a
{sketch?, curves} chain (planar or 3D), a {body, edges, continuity?}
edge chain (g1/g2 with the face beside it) or a {point} for a
three-sided patch, with `operation` new or join. Edits may move between
the two forms (timeline.redefine accepts the command now that it has a
dialog).

Tests: analytic areas of loop patches and of a hyperbolic paraboloid
bounded by four 3D lines (every mesh vertex on z = xy/10), a loft
across two sketches, G1 and G2 measured across a cylinder's edge with
inspect.continuity (angle < 0.1°; curvature jump 1e-16 with G2 against
0.027 with G1), 26 hostile networks refused without panicking, and u/v
added to hostile_params_never_panic.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* feat(ui): Boundary Surface dialog

Curves and Cross curves take sketch curves and edges (picks that meet
end to end in one sketch or body are one chain); Continuity and
Operation (New Body or Join). Two to four sketch curves of one sketch
with nothing across are the loop patch; anything else is a network.
Edit Feature brings either back (per-side orders, crown and stations
the dialog does not show are kept). Strings in en, ja and zh.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* docs: ROADMAP M8 and the bridge patch's notes for boundary networks (#763)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* test(oracle): a boundary surface through a loop, thickened (#763)

Case 83: four sketch curves (a square's three sides and a half circle
for its top) make one boundary surface, thickened 2 mm; analytic values
from tools/oracle-analytic/cases_surfaces.py (V = 2A, area 2A + 2P,
centroid by moments). Recipes gain boundary_surface, thicken and remove.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* refactor: boundary surfaces, review cleanups

Project onto the face once per derivative evaluation (the frame is
passed to natural() and reused by scale()), keep each track's
finite-difference step instead of rescanning its table, export the
kernel's edge-pick and chain caps and the default station count for
the engine, doc and dialog to share, map TooLarge spline errors to
KernelError::TooLarge, reuse the engine's operation parser, and skip
the dialog's sketch lookup when the picks are no loop.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

---------

Co-authored-by: jyviko <2501648+jyviko@users.noreply.github.com>
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
2026-10-17 21:47:38 -04:00
DuBearte b04e0801d6 Per-command timings for script runs and batches (#1868)
Thanks @DuBearte.
2026-10-17 07:26:20 -04:00
Nathan Dane 64966bab88 Implement the reviewed UI icon system and durable review workflow (#853)
Thanks @Nathan-Dane.
2026-10-17 04:07:16 -04:00
Mateusz Sych bf4551159e Split Body and Combine Intersect keep their faces' sources, so sketches attach (#565) (#1732)
Thanks @SychPL.
2026-10-16 11:26:17 -04:00
Philipp Bischoff 3087363c44 test: three ignored tests pass again and run in CI (#679, #562) (#1663)
Thanks @PhilippBischoff0.
2026-10-16 06:26:13 -04:00
Irakli Kourtis 1a0b33fcf3 Headless pictures draw on the GPU, with the viewport's pipelines (CPU rasterizer as last tier) (#1555)
Thanks @jyviko.
2026-10-15 22:19:26 -04:00
NOWN-DEV b3df2c382b snapshot --camera and saved views; grid: false / axes: false for headless renders (#1313)
solidcraft-cli snapshot takes --camera JSON and --view with a saved view name (through view.apply, as the MCP screenshot does), plus --no-grid and --no-axes; the MCP screenshot and ui.render take grid/axes, the headless render skips a hidden origin axis, and the app's ui.render follows the Grid and Origin switches. Closes #1245.
2026-10-15 02:59:56 -04:00
Mateusz Sych 1473893b08 MCP: a bridged server starts without the app and connects once it runs (#1298)
The bridged MCP server starts when no app is listening, says so in its instructions and in each tool error, and connects on the first call after the app starts. A batch that could not be sent says the app is not running. docs/mcp.md describes it.
2026-10-15 02:13:18 -04:00
Mateusz Sych 96356dc544 CLI snapshot takes --in; an unknown command suggests close ids (#1301)
snapshot starts from --in (a design or STEP file) with the script on top, as run does, and refuses options it doesn't take; an unknown command id names the closest registered ids.
2026-10-15 02:13:14 -04:00
bherbruck 9eddb1cbd3 Preferences ▸ Graphics ▸ Display quality (Coarse/Normal/Fine/Ultra) (#1287) (#1319)
* Preferences ▸ Graphics ▸ Display quality: Coarse, Normal, Fine, Ultra (#1287)

A viewing preference that sets how finely the viewport tessellates curved faces and edges:
chord tolerance relative to each body's size (3e-3, 1e-3, 3e-4, 1e-4) and the most a facet may
turn (30, 20, 12, 7 degrees). Normal is the tolerance the viewport has always used.

Bodies keep a display plan per level, so switching is a re-plan the first time and instant
after; the reference mesh the model reads (picks, holes, measuring) and exports are unchanged.
Away from Normal the model scene builds edges, and faces on the CPU path, from the plan at that
level, so silhouettes and edges get finer with the faces and a highlight still lies on the
displayed triangles.

The preference is saved with the others, set over the control channel (`ui.prefs`
`display_quality`), labelled in en/de/ja/ko/zh. `solidcraft-cli bench-open --display LEVEL
[--edit NAME EXPR]` times the plans at a level and after a parameter edit.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Highlighted edges follow the display quality too

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-15 02:06:49 -04:00
Karl Von Richter 1ec33fcdc7 Extrude: a symmetric distance is the total thickness (#1260)
A symmetric solid extrude of 10 mm is now 10 mm thick, 5 mm each side of the sketch plane, and switching from One Side to Symmetric keeps the thickness entered. Under format 21 the extent records its convention; designs saved without it keep the per-side reading, so their geometry and parameters don't change. Fixes #1236.

Co-authored-by: Karl-VonRichter <Karl-VonRichter@users.noreply.github.com>
2026-10-15 01:19:55 -04:00
bherbruck 5c2fa3e9ca Action matrix regressions of #1255: knuckle rounds, thin holes, a 45° flange hole, an axis after an edit (#1280)
* Action matrix regressions of #1255: knuckle rounds, thin holes, a 45° flange hole, an axis after an edit

- Curve blends: past the end of a curved edge the run of sections along the end
  tangent wrapped round the ring of centres; it is shortened while it still
  crosses the end face (the hinge knuckle's cap rounds at 0.728 mm).
- Boolean retry guard: each body's volume is measured finer than its smallest
  radius, and a volume out of bounds is measured again ten times finer before
  it refuses (a 0.133 mm drill measured -30272 mm³; a plastic part's coarse
  mesh was off by more than the slack).
- Sheet metal: a drill cap's certificate allows the evaluation noise its fitted
  tilt shows (a hole square to a 45° flange).
- Construction geometry on a named face uses the face found by name, not a
  second pick at its nearest point (an axis through a corner round after a
  parameter moved it).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Retry guard: measure the target, tool and result at one tolerance

Measured at different tolerances, the chords' error on the faces they share
didn't cancel: a blind hole in a long D-profile bar measured 20 mm³ more than
the bar.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Action matrix baseline from this branch's full run: 37 actions pass again, none fewer

Blessed with cargo xtask action-matrix --from DIR --bless from the 16 shards of
run 38673859774.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-15 00:24:27 -04:00
bherbruck c159a3e277 Action matrix: nightly shards cut by measured cost, a fresh baseline, and a determinism check (#1256)
* Action matrix: nightly shards cut by measured cost, heavy designs in slices, and a determinism check

The full matrix ran as four fixed quarters of the corpus and two of them hit the 60-minute
job limit. Now action_matrix_shard runs shard k of n (ACTION_MATRIX_SHARD=k/n), planned from
tests/action_matrix/costs.json: designs that take more than five minutes are split into slices,
and the pieces go largest first to the least loaded shard. The nightly runs 12 shards and uploads
each one's outcomes and timings; cargo xtask action-matrix --from DIR --bless records them in the
baseline and costs.json without running the matrix again. action_matrix_determinism runs a sample
twice and lists any action whose outcome changed.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Action matrix: costs measured on runners, 10 shards, determinism on the lighter designs

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Action matrix: baseline and costs from a full run on main, 16 shards, timeouts listed

The baseline is regenerated from the 10 shards' results of a full run on 01b1b705
(cargo xtask action-matrix --from DIR --bless): 8 new designs, 302 actions that pass now,
names that changed, and 40 actions that passed before and fail now, each listed in #1255
(22 fillets refused since #949, 4 hinge blends since #1101, 9 on the loft cut, 5 single).
costs.json now holds every design's measured time, and the nightly runs 16 shards of about
17 minutes. An action that passes in the baseline and times out is listed but not judged,
and stays passing when blessed: two runs of the same build differed only on 10 actions that
took 50-84 s against the 90 s limit.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Action matrix: slice heavy designs by a hash of each action's name

Slicing by index gave some slices only fillets on oracle 41 (28 slices, a multiple of the
actions per edge), three times the planned time; two shards ran past their limit.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-14 21:18:11 -04:00
NOWN-DEV 2e7f41710b run and eval can write their JSON to a file (--json-out) (#1242) 2026-10-14 20:18:17 -04:00
selune a261aaa841 Render: integrated workspace, preview image jobs and opaque PBR (#1046)
Lands the Render workspace (R3), bounded preview-image jobs with cancellation and atomic PNG export (R4a), and opaque PBR looks as one change.

- Render workspace: an overlay-free product preview on the installed GPU device. Returning to Design restores its camera. render.scene and render.settings.apply are added.
- Image jobs: render.preflight/start/status/cancel/export run bounded CPU preview jobs. Export captures the job, overwrite choice and document, and checks the caller's file scope before writing.
- Opaque PBR: looks can carry metal fraction, roughness and dielectric IOR. The product viewport and preview PNG use them; geometry and mass are unchanged. The v1 catalog export refuses PBR rather than dropping it.
- Render setups and PBR looks are saved under design format 21. Labels are in en/de/ja/ko/zh/ru.

Supersedes #706 and #800. Refs #620, #673, #756, #1004.

Contributed by @0xlillith.

Co-authored-by: lillith <35337584+0xlillith@users.noreply.github.com>
2026-10-14 19:24:36 -04:00
bherbruck 6de8f6db95 Agent-built designs: stop redoing whole-design work on every command (#1148)
A design built over MCP is many small commands, and each one did work over the
whole design, so building or showing a 1,300-body design took minutes:

- moved components were transformed and meshed again after every change; world_state
  now reuses each placed body whose definition and placement are unchanged
- next_d_name searched the design once per candidate number
- Document::eval evaluated every parameter for every expression; now only when the
  expression names one
- param_rows' used_by was quadratic; the desktop no longer gathers completions on every
  change while no text box has focus

solidcraft-cli bench-agent builds a generated ~1,300-body bicycle command by command
and times it (241 s -> 16 s here). Eval output is unchanged apart from timings.

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-14 13:48:39 -04:00
Lasse Lian 6df69e9def Thin Extrude: walls of a set thickness along sketch curves (#721) (#991)
Thin Extrude builds walls of a set thickness along sketch curves, open chains and closed loops, with the wall centred, inside, outside or on both sides at two thicknesses. Saved under format 20 (thin on an Extrude); an extrude without thin saves as before. Closes #721.
2026-10-14 11:46:16 -04:00
bherbruck d019f2d5bf Straight edges stay one edge after cuts (#1049) (#1101)
* Straight edges stay one edge after cuts (#1049)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Robustness goldens: cuts join straight edges along untouched walls (#1049)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* fmt

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Robustness goldens note: what each changed seed shows when replayed on both builds

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-14 10:51:07 -04:00
Lasse Lian ec8e739aad Export a design's timeline as a replayable command script (#1045)
timeline.export_script (and solidcraft-cli script) writes a design's history as a command script that solidcraft-cli eval replays into the same design, so a bug that only shows on one design becomes a one-file repro. timeline.add restores one stored feature with its id, names and references, through the same checks a design file gets when it opens.

Closes #886. SychPL's #1078 approached the same issue independently; thanks to both.

Co-authored-by: SychPL <SychPL@users.noreply.github.com>
2026-10-14 09:06:24 -04:00
bherbruck d506382aca ci: run the action-matrix sample on its own; name a hang in an edit round (#1037)
The sampled pi-case hole on Body1/F13:side:l7@F14.1 became a real hole with #952 (7.5 s instead of 170 ms); beside the heavy tests on main's push runs it passed the matrix's 90 s action limit in its edit round, reported as the design not loading. The sample now takes every CPU in nextest so nothing runs beside it, and the edit round writes a start line so a hang there is reported as <action>+edit.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-14 07:19:25 -04:00
bherbruck 2f91338d3d Large STEP imports: no more multi-minute hang, shared STEP text, cancel and progress (#925) 2026-10-14 05:01:12 -04:00
bherbruck 6cb3025b72 Sheet metal: a hole drilled into a rim is a bore its panel keeps (#560) (#955)
A hole drilled along a panel, into its rim, has no place in the flat pattern
as a cut-out, so every such hole was refused. It is now kept as a bore of that
panel, in flat coordinates, and cut only from that panel's material when the
folded part and its flat pattern are built, so the sheet still unfolds and
folds back with it. A hole that would run into a bend, or cross a panel at an
angle, is still refused. The flat pattern lists the bores.

The action matrix worker takes ACTION_MATRIX_ONLY (just these actions) and
ACTION_MATRIX_UNFOLD (unfold and refold every sheet after each action) for
rechecking one group by hand.

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-14 02:31:19 -04:00
Nathan Dane 9f76cca8b4 Collect application resources for #433 (#833) 2026-10-14 00:49:32 -04:00
bherbruck ce902be66c Fillets and chamfers ending on a boss's pieced wall or beside it, on a face that runs along its seam twice, and loops the loop blend refuses (#926)
Fillets and chamfers ending on a boss's pieced wall or beside it, on a face that runs along its seam twice, and loops the loop blend refuses

- A straight edge whose end meets one curved surface in several faces (a cylinder a join left
  in pieces) ends on that surface: the section is cut where it crosses each seam, which is
  shortened there; where no seam is crossed (the wall missing inside the other body) the
  section lies on the bared surface and the rest of the side edge becomes a seam.
- Two end faces that aren't both planes meeting in lines: each face takes the section's points
  on it, cut where it crosses the edge between them. Not where an end face runs on smoothly
  from a side (an earlier round): the corner build takes those.
- Face boundaries close over several connector edges.
- A face on a periodic surface running along its seam twice (as a STEP file gives it) is
  rebuilt the same way (#691).
- A curved chain ending square on a face that runs on past its side extends that face's seam.
- A smooth chain stops before an edge between faces that meet smoothly.
- A loop the loop blend refuses for its shape is blended edge by edge; refusals about its size
  stand.
- Action matrix: ACTION_MATRIX_ACTIONS and ACTION_MATRIX_VALIDITY for quick local runs; the
  fillets and chamfers that pass now recorded.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-14 00:28:09 -04:00
bherbruck 78d9aa0153 Booleans: small tools in large bodies are traced at their own scale (#559) (#946)
A through-all hole's tool is twice the largest body long, and the boolean's tolerances
followed that length: a 6 mm hole through a 920 mm part was traced at nearly 1 mm, wider than
the hole, and the cut came out empty or failed. When every other strategy has failed, the
boolean is now asked again (unshifted, then once shifted) at tolerances scaled to where the
bodies meet: the overlap of their boxes and the thinner operand's thickness. Its result is
checked as the others are and held to the retry guard. It runs last, so whatever an earlier
strategy answered is kept as it was, and only for single-shell operands (bodies in several
pieces are retried a piece at a time, each with this pass of its own).

The sampled shortcut also gave up on a slender tool lying across its box (a long hole drilled at
an angle fills little of it): it now samples past the first 2000 points until enough land
inside, so a tool that misses a body leaves that body as it is. Bodies that had enough samples
in the first 2000 are sampled exactly as before.

Baseline: the 90 actions that newly pass, rechecked one by one with the final build.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 21:54:09 -04:00
bherbruck 6c61442bb2 Open large designs faster: meshes, face names and Measure on all cores (#916)
Display meshes after opening, the face names read when a feature finds a face by name, and inspect.measure over all bodies are now worked out per body on plain scoped threads (solidcraft_kernel::for_each_on_threads / map_on_threads), in body order and with the same results; the browser build stays serial.
2026-10-13 19:49:04 -04:00
bherbruck fe3717f2e4 fix: control port needs a per-launch token; MCP tool annotations tell the whole truth (#205) (#901)
solidcraft --control PORT writes a random per-launch token to a user-only file (<data>/control/PORT.token; 0700/0600 on Unix, icacls on Windows; SOLIDCRAFT_CONTROL_TOKEN overrides) and refuses any connection whose first request lacks it. mcp --connect, the demo and packaging smoke clients send it. MCP execute/batch/open/save/export/screenshot are annotated destructive and open-world, new_design destructive. Docs: control-protocol.md, mcp.md, AGENTS.md, pending release note in releasing.md.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 18:51:19 -04:00
Kevin Ravensberg 96f6424aec fix: confine MCP agents' files to allowed folders; recovery discard deletes only recovery entries (#205) (#578)
Agent tool calls (MCP, and bridged control requests carrying allow_paths) reach files only in the open design's folder (strictly inside home or the temporary folder, not in a hidden folder, and never its hidden files), the app's recovery folder, the server's private scratch folder and each --allow-path; --allow-any-path lifts the limit. Paths are resolved first, so .. and symlinks that lead out (including a save through a link, #845) are refused. On Windows, UNC, device, NT, verbatim non-drive, drive-relative, alternate-stream, reserved-device and 8.3 short-name paths are refused before any file system call, and the resolved path must be on a local drive. doc.recovery_discard and doc.recover {discard} delete only real recovery entries. Docs: mcp.md, control-protocol.md, README.
2026-10-13 18:24:08 -04:00
bherbruck 6a6a7e2865 test: give an action-matrix design 300 s to load (#812)
Loading a design (from a worker's start or restart to its first output) gets 300 s; each action keeps 90 s. oracle/41-tube-radial-holes (about 23 s here) timed out loading on a loaded CI runner, and reloads after a hung action were charged to the next action.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 14:59:36 -04:00
Irakli Kourtis 17b4b9a32c Reference case for a fillet with a B-spline radius (#810)
Adds oracle case 81 (a box edge rounded at a clamped cubic B-spline radius) with analytic expected values, and passes spline fillets through recipes.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 14:28:49 -04:00
Irakli Kourtis 8cdefd4cd5 test: reference cases for variable, chord-length and tapered fillets (#776)
Four analytic reference cases for variable, to-zero, chord-length and taper-to-fit fillets, with the formulas in tools/oracle-analytic.
2026-10-13 12:35:16 -04:00
bherbruck a3dfbaa0b0 Booleans build the same body every time: face order no longer follows heap addresses (#748)
truck's face and edge IDs are their addresses, so walking maps keyed by them followed heap layout, and the ribbed lid's side-wall hole passed or failed by chance. The planar boolean's rebuild and glue now take truck's connected components in the shell's order, and the planar boolean's own maps are ordered. Healing's union-find keeps the lesser root and takes a run's ends in order of use. The face classification after an intersection orders each component's faces by the shell first. The lid now builds the same body on every run, with a test that builds it six times in one process. Its 0.5 mm side-wall holes, and one sensor enclosure hole of the same kind, now fail every time and are marked failing in the baseline.

Fixes #707.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 12:31:23 -04:00
Lasse Lian cb071bb93b fix: axis or tangent plane on a drill tip no longer fails with "no face at NaN" (#567) (#655)
The nearest point on a triangle with a zero-length edge (a cone's tip) is no longer NaN, so an axis or tangent plane on a drill tip works again (#567).
2026-10-13 10:17:49 -04:00
bherbruck 1e4387f3ea fix: cuts no longer split walls they don't touch (#670)
A cut built slab by slab (the exact prism boolean) sewed the result from horizontal
slabs and only joins merged the coplanar pieces back. So a floor vent cut through the
Raspberry Pi case split the long wall into strips at the ports' tops and bottoms
(87 faces instead of 79 at 32 mm), and at 24 mm the end opening split the end wall.

- Prism booleans merge coplanar neighbours for every operation (faces only: edges,
  curves and surfaces stay exact), keeping each face's construction source where all
  its pieces share it, Split Face lines and regularization protection. Painted or
  protected operands keep their authored pieces as before.
- The prism history now tells apart a wall's several edges with its caps (a wall
  with openings meets each opening's floor), so cuts beside existing openings keep
  exact history and faces keep their names.
- Tests: the Pi case's faces pinned after every feature at 24, at 24 changed to 32,
  and built at 32 (each outer side one face); random openings and bosses on a
  shelled case never split another side; every corpus design rebuilds a parameter
  edit like a fresh build and reverts exactly.
- Action matrix baseline: demo/pi-case re-blessed (fewer, merged faces; no
  regressions), demo/pi-case-0.8 recorded, and 88 new passes on
  regressions/lid_ribs_flush_with_window.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 10:14:52 -04:00
bherbruck 5ef1dcba8e Sheet metal rims and holes, plastic features, lofts, raised pieces and merged walls take face attachments (#677)
Sheet metal rims and bend ends attach by name (<panel>:rim.<edge>, <flange>:rim.bend0/1), as do face profiles from sheet faces. A plain or counterbored Hole square to a panel is machined into the flat pattern. Boss, Lip, Rest and Snap Fit keep the body's history and name their own faces. Hole tools name their faces by the part they cut, and pattern copies as copies. A pattern's repeated fillets keep the body's history. Loft sides are named by their section curves. A piece Offset Face moved off its face's plane attaches by its own qualified name. Sides of a profile grown to overlap a flush body keep their sketch line's name, so walls a Join merged take a sketch (#681). Face sketch 75% -> 90%, offset plane 75% -> 90%, press-pull/extrude 64% -> 85% in the action matrix; baseline blessed.

Fixes #494, fixes #495, fixes #560, fixes #561, fixes #563, fixes #564, fixes #681.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 09:13:09 -04:00
bherbruck 29258767ce fix: refuse Boolean retries that change the part away from the tool (#616) (#644)
Joining ribs flush with a lid's window left a zero-thickness slit far from the rib (the planar fallback glued back only one of the faces its pieces shared) and displaced the tool on the other joins. Gluing now joins every shared face pair, coincident-face separation checks there is material behind a pushed face for every join, and any join or cut that needed a retry must be closed, keep volume monotonic and leave the part unchanged outside the tool's box, or it is refused with an error. Feature command replies carry the feature's warning.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 07:10:29 -04:00
bherbruck 8be0f64f5a Fillet and chamfer of one edge ending on curved, slanted or several faces (#646)
A single edge's blend no longer needs a plane square to the edge at each end. Straight edges: each rail ends where it reaches the end face's surface, the side edges there are shortened or continued along their line or circle, and the blend ends where its cylinder or chamfer plane meets that surface (a fitted curve checked against both). A chamfer may end across two faces. Curved edges: at a slanted or curved end the rolling ball runs on past the end and the strip is cut back where it meets that face. A straight edge running smoothly into a bend or rounded corner is blended along its whole smooth chain. Rolling-ball fixes: smooth chains follow edges stored against their curve, the ball touches only the faces of the edges it rolls along, the seam normal at a joint comes from the face there, and each strip is fitted with neighbouring sections at its own spacing.

Action matrix: edge.fillet 83.6% -> 93.0%, edge.chamfer 82.6% -> 93.3% (697 new passes, no regressions); reference tests 76/76.

Fixes #556

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 06:43:13 -04:00