Commit Graph

14 Commits

Author SHA1 Message Date
jyviko 05f1c6b9ac Tapped holes: the tap maker's drill for every form, and a drill of the user's within 5%
Every tapped hole now drills the tap maker's tabulated drill. ISO metric takes Yamawa YEU23's
drill size column for cutting taps (printed p.704, M coarse; pp.704 to 706, MF fine): M8 drills
6.8 mm and M12 10.3 mm, where the major less the pitch gave 6.75 and 10.25. A custom metric size
the table lacks keeps the major less the pitch. UNC/UNF (Guhring), G, Rp, Rc and NPT (Yamawa)
were tabulated already. The Thread command's suggested hole for a metric size follows.

The Hole dialog's Tap drill diameter is now a field, the tap maker's drill by default, and the
command's `diameter` with a thread is checked the same way: a drill is accepted from the
internal thread's standard minor diameter (or the tap maker's drill where that lies below it:
Rp, Rc, NPT) to 5% over the tap maker's drill. Outside that the command names the range and
why. The field's tooltip gives the drill, the minor diameter and the range. Presets keep a
chosen drill.

A saved design keeps the diameter it stored, so it builds as before, and editing such a hole
keeps its drill: no preference and no format change. Scripts that give a thread without a
diameter drill the new default; ladder 05/007, 11/003 and rig case threads/2115 follow
analytically, and their golden entries are re-measured from runs (tier 05 re-sorted by time).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LUXeKMoxpM7Vuv8Rb6E3K2
2026-10-27 13:02:32 -04:00
jyviko 366b90597f Threads start at the end meant and stop clear of a shoulder
A thread of some length ran from "the end of the face nearest the pick", a coin toss for a
pick in the middle (rig 602's 4 mm thread meant for the free bottom end ran at the head end,
cutting 1.17 mm into the hex), and every thread end at a face end got a one-pitch overrun,
which at a shoulder gouged the material past it (ladder 06/004 cut 0.9% of its volume out of
the collar).

- kernel: material_in_ring, the exact intersection of a body with a ring about a cylinder
  face's axis, by an SMLib boolean.
- doc: a face end is free when no material lies past it, over the span the groove's one-pitch
  overrun reaches beyond its first pitch, within the radii the groove cuts (a cap, a chamfer
  the groove runs out through, a counterbore). At a free end the groove runs out as before; at
  a closed one (a shoulder, a head, a blind hole's bottom) it stops with its widest part clear
  of it; inside the face it stops square.
- doc: a thread of some length starts at the end nearest `from`, else at the face's only free
  end, else at the end the pick lies within a third of the face of; a pick in the middle of a
  face whose ends are alike is refused, naming `from`. A length as long as the face runs the
  whole face. `up_to` a plane or a point's place along the axis. New fields `from`, `up_to`
  default to none, so saved threads keep their meaning where it was not a coin toss.
- engine: solid.thread takes extent (full|length|up_to), from and up_to.
- ladder 06/003 (now with `from`), 004 and 007 are graded by volume and centre of mass in
  closed form (a square stop inside material removes exactly length/P turns, the section being
  symmetric); rig 602's method says why the thread is at the bottom, tolerance 0.02%.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:52 -04:00
jyviko 4856fd3df1 kernel-cases: #5198–#5463 triaged: 14 cases, 100 skipped
Cases from the issues filed after #4160, each a synthetic recipe with its own answer
(analysis or invariants); every other issue in the range is listed with why it was skipped.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:52 -04:00
jyviko e47c338078 kernel-cases: #4830–#5197 triaged: 21 cases, 110 skipped
Cases from the issues filed after #4160, each a synthetic recipe with its own answer
(analysis or invariants); every other issue in the range is listed with why it was skipped.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:52 -04:00
jyviko 173000b44b kernel-cases: #4432–#4829 triaged: 21 cases, 175 skipped
Cases from the issues filed after #4160, each a synthetic recipe with its own answer
(analysis or invariants); every other issue in the range is listed with why it was skipped.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:52 -04:00
jyviko 5bc0dc6883 kernel-cases: #4161–#4431 triaged: 19 cases, 93 skipped
Cases from the issues filed after #4160, each a synthetic recipe with its own answer
(analysis or invariants); every other issue in the range is listed with why it was skipped.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:52 -04:00
Brennen Herbruck 5dd3acdec0 kernel-cases: on the kernel branch a thread off its hole or shaft size is refused
The kernel runs exact helical sweeps and never resizes; the check that
refuses a thread off its hole's or shaft's size is the engine's sugar
(AGENTS.md). So the seven cases (995, 1443, 2152, 2969, 3366, 2369,
2705) go back to expecting that refusal and its message, as 1375e905 had
them, reversing 1588dd70.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:47 -04:00
Brennen Herbruck e809edd338 kernel-cases: thread cases that are slow by nature get 600 s
2822, 3952 and 4149 cut long modelled threads into filleted or revolved
bodies; each takes minutes on today's kernel, so they get timeout_s 600
instead of the default 180.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:46 -04:00
Brennen Herbruck 146ab740ae kernel-cases: thread fit cases say what they grade
2969's description named another product's behaviour; 1443's and 2152's
still described the refusal. Each now says the hole is drawn at the
thread's nominal size and gets the fitted thread.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:46 -04:00
bherbruck d7381a1fa7 kernel-cases: threads fit a hole or shaft off the thread's size again
Reverts 1375e905. A modelled thread fits by default: a hole too wide for it
is filled to the tap drill, a shaft too thick is turned down to the major
diameter, so the seven cases (995, 1443, 2152, 2969, 3366, 2369, 2705) go
back to expecting the fitted thread and its volume.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:46 -04:00
Brennen Herbruck e1575385b3 kernel-cases: a thread off its hole or shaft size is refused
A modelled thread never changes the size of the hole or shaft it is on
(#1018, #2853): one that isn't the thread's size is refused, naming the
size to use. The seven cases that expected the hole filled to the tap
drill or the shaft turned down to the major diameter (995, 1443, 2152,
2969, 3366, 2369, 2705) now expect that refusal, with its numbers worked
out from ISO 68-1 and the message in `refusal`. An opt-in fit option, if
it comes, gets cases of its own.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-27 02:28:46 -04:00
Brennen Herbruck 8764a76ff8 kernel-cases: threads cases from #1995 and #3368 (finely faceted booleans), skipped #987 #3130 #3824
An M8x1 thread in a 7 mm hole, and three booleans of finely faceted
prisms (1000 and 1200 flat faces) with planar and curved partners, each
with a closed-form volume. Three auto-reports without geometry are
listed in skipped.json.

Co-Authored-By: Claude Sonnet 5.5 <noreply@anthropic.com>
2026-10-27 02:28:45 -04:00
Brennen Herbruck ead88e582b kernel-cases: threads cases from modelled-thread reports (2 of 2), skipped sources
The rest of the thread cases (holes at the nominal size, shafts and holes
off the thread's size, the crash and sketch-attachment repros) and the
triage of the sources that are not kernel geometry.

Co-Authored-By: Claude Sonnet 5.5 <noreply@anthropic.com>
2026-10-27 02:28:45 -04:00
Brennen Herbruck 04135da965 kernel-cases: threads cases from modelled-thread reports (1 of 2)
External and internal modelled threads, tapped holes and threads beside
other features, each graded against the ISO 68-1 groove volume (Pappus)
and the part's own closed-form volume.

Co-Authored-By: Claude Sonnet 5.5 <noreply@anthropic.com>
2026-10-27 02:28:45 -04:00