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solvecraft/tests/kernel-cases/ladder/golden.json
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bherbruck 481687fff3 Modeled threads: the thread runs down to a flat face with no uncut block, so a nut can bottom out (#11782) 
* Modeled threads: run down to a flat shoulder so a nut can bottom out

An external thread running the whole face stopped with its groove clear of
a shoulder, leaving up to a turn uncut above it. The groove now runs on past
the plane of the face's end and is trimmed there, so its root reaches the
shoulder at every angle and nothing past the plane is cut.

A shoulder rising back along the face keeps the square stop, as do internal
threads, tapers, runouts and lengths stopping short. Where the kernel refuses
the trimmed cut, the groove also keeps the square stop and the feature warns.

Closes #11610

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Kernel ladder: record the thread cases that now reach their shoulder

Six cases gain the faces of the trimmed last turn; every other case is
unchanged apart from its timing.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Thread at a shoulder: review fixes, and a test of the fallback

The shoulder check starts just off the face, as the free-end check does, so
a slope rising from the face counts. A groove the trim leaves nothing of now
falls back to the square stop too. A test forces the fallback and reads its
warning. The ladder's order and report go back to main's, changed only for
the cases this moved.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Thread at a shoulder: check all the radii the groove cuts

The check for a shoulder rising along the face looked a fixed distance out,
which falls short of the groove on an undersized shaft. It now covers the
groove's reach. A test reads how each kind of shoulder is classified.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Thread at a shoulder: test the trim that leaves nothing of the groove

The test now reaches the path where the half-space keeps nothing, which is
the one that must fall back to the square stop.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* Thread at a shoulder: say so when the shoulder can't be checked

If the kernel can't make the rising-shoulder check, the groove keeps the square
stop as before, and the feature now warns that its last turn is left uncut.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-11-04 02:43:36 +00:00

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{
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"status": "pass"
},
"ladder/09-shells-and-offsets/005-shell-rounds-r5-t2": {
"measured": {
"area_mm2": 11804.690170039057,
"body_count": 1,
"edges": 48,
"faces": 19,
"vertices": 32,
"volume_mm3": 11421.858316690608
},
"seconds": 0.164464339,
"status": "pass"
},
"ladder/09-shells-and-offsets/006-shell-rounds-r1-thinner-than-t2": {
"measured": {
"area_mm2": 12075.946891512189,
"body_count": 1,
"edges": 36,
"faces": 15,
"vertices": 24,
"volume_mm3": 11694.831853534282
},
"seconds": 0.084884679,
"status": "pass"
},
"ladder/09-shells-and-offsets/007-offset-top-face-5": {
"measured": {
"area_mm2": 9800.000000000007,
"body_count": 1,
"edges": 12,
"faces": 6,
"vertices": 8,
"volume_mm3": 60000.000000000044
},
"seconds": 0.026156829,
"status": "pass"
},
"ladder/09-shells-and-offsets/008-offset-cylinder-wall-2": {
"measured": {
"area_mm2": 2412.743157966282,
"body_count": 1,
"edges": 3,
"faces": 3,
"vertices": 2,
"volume_mm3": 9047.786842432371
},
"seconds": 0.100910445,
"status": "pass"
},
"ladder/09-shells-and-offsets/009-shell-outside-t2": {
"measured": {
"area_mm2": 14384.000000000005,
"body_count": 1,
"edges": 24,
"faces": 11,
"vertices": 16,
"volume_mm3": 13952.000000000036
},
"seconds": 0.043778646,
"status": "pass"
},
"ladder/09-shells-and-offsets/010-shell-under-rounded-top": {
"measured": {
"area_mm2": 11769.840613405635,
"body_count": 1,
"edges": 40,
"faces": 19,
"vertices": 24,
"volume_mm3": 11375.17394738719
},
"seconds": 0.180486264,
"status": "pass"
},
"ladder/09-shells-and-offsets/011-part-shell": {
"measured": {
"area_mm2": 20922.655884707412,
"body_count": 1,
"edges": 140,
"faces": 55,
"vertices": 92,
"volume_mm3": 15397.700273469829
},
"seconds": 2.090895064,
"status": "pass"
},
"ladder/09-shells-and-offsets/012-closed-shell-sealed-void": {
"measured": {
"area_mm2": 15776.0,
"body_count": 1,
"edges": 24,
"faces": 12,
"vertices": 16,
"volume_mm3": 15744.0
},
"seconds": 0.029250085,
"status": "pass"
},
"ladder/09-shells-and-offsets/013-dome-shelled-from-base": {
"measured": {
"area_mm2": 4787.787204093296,
"body_count": 1,
"edges": 4,
"faces": 3,
"vertices": 4,
"volume_mm3": 4540.648581985395
},
"seconds": 0.157424642,
"status": "pass"
},
"ladder/09-shells-and-offsets/014-drafted-box-with-rounds-shelled": {
"measured": {
"area_mm2": 48232.253775128054,
"body_count": 1,
"edges": 48,
"faces": 19,
"vertices": 32,
"volume_mm3": 47497.555596128426
},
"seconds": 0.162681871,
"status": "pass"
},
"ladder/09-shells-and-offsets/015-shelled-dome-ring-joined-back": {
"measured": {
"area_mm2": 5332.6881578671355,
"body_count": 1,
"edges": 9,
"faces": 6,
"vertices": 7,
"volume_mm3": 5540.611995671264
},
"seconds": 0.821923422,
"status": "pass"
},
"ladder/10-patterns-and-mirrors/001-rect-pattern-holes": {
"measured": {
"area_mm2": 7506.858347016282,
"body_count": 1,
"edges": 30,
"faces": 12,
"vertices": 20,
"volume_mm3": 22821.902754535055
},
"seconds": 0.25737371,
"status": "pass"
},
"ladder/10-patterns-and-mirrors/002-circular-pattern-holes": {
"measured": {
"area_mm2": 8595.397500202987,
"body_count": 1,
"edges": 27,
"faces": 11,
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"volume_mm3": 26012.38717152013
},
"seconds": 0.466825882,
"status": "pass"
},
"ladder/10-patterns-and-mirrors/003-overlapping-pattern-leaves-core": {
"measured": {
"area_mm2": 3868.0118496156174,
"body_count": 2,
"edges": 39,
"faces": 17,
"vertices": 26,
"volume_mm3": 9195.867288087022
},
"seconds": 0.290988461,
"status": "pass"
},
"ladder/10-patterns-and-mirrors/004-mirror-body-joined": {
"measured": {
"area_mm2": 9742.477796069079,
"body_count": 1,
"edges": 18,
"faces": 8,
"vertices": 12,
"volume_mm3": 44858.40734619876
},
"seconds": 0.103271251,
"status": "pass"
},
"ladder/10-patterns-and-mirrors/005-mirror-feature": {
"measured": {
"area_mm2": 9742.477796072786,
"body_count": 1,
"edges": 18,
"faces": 8,
"vertices": 12,
"volume_mm3": 44858.40734623585
},
"seconds": 0.105628921,
"status": "pass"
},
"ladder/10-patterns-and-mirrors/006-circular-pattern-counterbores": {
"measured": {
"area_mm2": 8472.875386808637,
"body_count": 1,
"edges": 39,
"faces": 21,
"vertices": 26,
"volume_mm3": 26304.555288496864
},
"seconds": 0.632152624,
"status": "pass"
},
"ladder/10-patterns-and-mirrors/007-pattern-bodies": {
"measured": {
"area_mm2": 980.1769079222549,
"body_count": 4,
"edges": 12,
"faces": 12,
"vertices": 8,
"volume_mm3": 1130.9733553036385
},
"seconds": 0.051346121,
"status": "pass"
},
"ladder/10-patterns-and-mirrors/008-part-vents": {
"measured": {
"area_mm2": 20922.655884695778,
"body_count": 1,
"edges": 152,
"faces": 59,
"vertices": 100,
"volume_mm3": 15355.288772644028
},
"seconds": 3.009687756,
"status": "pass"
},
"ladder/11-cumulative-parts/001-bracket": {
"measured": {
"area_mm2": 10415.793999435456,
"body_count": 1,
"edges": 30,
"faces": 12,
"vertices": 20,
"volume_mm3": 31550.35411758737
},
"seconds": 0.142515311,
"status": "pass"
},
"ladder/11-cumulative-parts/002-flange": {
"measured": {
"area_mm2": 16258.852952888834,
"body_count": 1,
"edges": 31,
"faces": 14,
"vertices": 20,
"volume_mm3": 55442.53182466392
},
"seconds": 1.040348753,
"status": "pass"
},
"ladder/11-cumulative-parts/003-threaded-flange": {
"measured": {
"area_mm2": 17528.149663462264,
"body_count": 1,
"edges": 112,
"faces": 41,
"vertices": 74,
"volume_mm3": 52806.59825789034
},
"seconds": 7.150208538,
"status": "pass"
},
"ladder/11-cumulative-parts/004-housing": {
"measured": {
"area_mm2": 21105.287553425696,
"body_count": 1,
"edges": 210,
"faces": 78,
"vertices": 139,
"volume_mm3": 15138.519861452509
},
"seconds": 4.128625132,
"status": "pass"
},
"ladder/12-sheet-metal/001-base-flange": {
"measured": {
"area_mm2": 12640.0,
"body_count": 1,
"edges": 12,
"faces": 6,
"vertices": 8,
"volume_mm3": 12000.0
},
"seconds": 0.003230744,
"status": "pass"
},
"ladder/12-sheet-metal/002-edge-flange-90": {
"measured": {
"area_mm2": 16136.884901330357,
"body_count": 1,
"edges": 24,
"faces": 10,
"vertices": 16,
"volume_mm3": 15428.318530998597
},
"seconds": 0.006345454,
"status": "pass"
},
"ladder/12-sheet-metal/003-four-flanges-90-closed-corners": {
"measured": {
"area_mm2": 23186.608102624614,
"body_count": 1,
"edges": 100,
"faces": 46,
"vertices": 56,
"volume_mm3": 22251.65632905223
},
"seconds": 0.016053973,
"status": "pass"
},
"ladder/12-sheet-metal/004-four-flanges-72-leaning-out": {
"measured": {
"area_mm2": 24953.88745958142,
"body_count": 1,
"edges": 100,
"faces": 46,
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"volume_mm3": 23902.891080131303
},
"seconds": 0.015865413,
"status": "pass"
},
"ladder/12-sheet-metal/005-four-flanges-108-leaning-in": {
"measured": {
"area_mm2": 21135.960695887396,
"body_count": 1,
"edges": 100,
"faces": 46,
"vertices": 56,
"volume_mm3": 20295.27663998377
},
"seconds": 0.016242774,
"status": "pass"
},
"ladder/12-sheet-metal/006-corner-relief-round": {
"measured": {
"area_mm2": 23118.077137837114,
"body_count": 1,
"edges": 112,
"faces": 50,
"vertices": 64,
"volume_mm3": 22125.992622723512
},
"seconds": 0.010346136,
"status": "pass"
},
"ladder/12-sheet-metal/007-corner-relief-rectangular": {
"measured": {
"area_mm2": 23118.077137708584,
"body_count": 1,
"edges": 116,
"faces": 46,
"vertices": 72,
"volume_mm3": 22119.125363817402
},
"seconds": 0.009799751,
"status": "pass"
},
"ladder/12-sheet-metal/008-corner-relief-tear": {
"measured": {
"area_mm2": 23193.661881433123,
"body_count": 1,
"edges": 76,
"faces": 38,
"vertices": 40,
"volume_mm3": 22267.903289987218
},
"seconds": 0.078908378,
"status": "pass"
},
"ladder/12-sheet-metal/009-hem-on-the-back-edge": {
"measured": {
"area_mm2": 18438.654703981796,
"body_count": 1,
"edges": 36,
"faces": 14,
"vertices": 24,
"volume_mm3": 17684.955592012873
},
"seconds": 0.006755471,
"status": "pass"
},
"ladder/12-sheet-metal/010-fold-90": {
"measured": {
"area_mm2": 12639.999999978203,
"body_count": 1,
"edges": 24,
"faces": 10,
"vertices": 16,
"volume_mm3": 12000.000000267475
},
"seconds": 0.006462095,
"status": "pass"
},
"ladder/12-sheet-metal/011-fold-unfolded": {
"measured": {
"area_mm2": 12639.999999949137,
"body_count": 1,
"edges": 12,
"faces": 6,
"vertices": 8,
"volume_mm3": 11999.999999950778
},
"seconds": 0.015588564,
"status": "pass"
},
"ladder/12-sheet-metal/012-fold-refolded": {
"measured": {
"area_mm2": 12639.999999978203,
"body_count": 1,
"edges": 24,
"faces": 10,
"vertices": 16,
"volume_mm3": 12000.000000267475
},
"seconds": 0.018463707,
"status": "pass"
},
"ladder/12-sheet-metal/013-flat-pattern": {
"measured": {
"area_mm2": 23186.608102624614,
"body_count": 1,
"edges": 100,
"faces": 46,
"vertices": 56,
"volume_mm3": 22251.65632905223
},
"seconds": 0.040748544,
"status": "pass"
},
"ladder/12-sheet-metal/014-bracket": {
"measured": {
"area_mm2": 19539.52202312522,
"body_count": 1,
"edges": 38,
"faces": 15,
"vertices": 26,
"volume_mm3": 18699.55742984613
},
"seconds": 0.133126537,
"status": "pass"
}
},
"reason": "a modelled external thread running a whole face to a shoulder now runs on through the plane of the face end and is trimmed there (#11610): 06-threads/004, 007, 010, 025, 026 and 11-cumulative-parts/003 gain the faces of the trimmed last turn, their volumes worked out again by hand; every other case as before. Before: 04-spline-profiles/009 and 012 re-recorded, an extruded spline or ellipse sweeps one wall (one-curve extrude): 009 makes 3 faces, 3 edges and 2 vertices (8, 18 and 12 per span before); 012 makes 28 faces, 78 edges and 52 vertices (31, 86 and 57 before); every other case as before. Before: recorded at solidcore 8ddce9016: 06-threads/018 makes 606 edges and 404 vertices (486 and 324 at 97ed188db), its 204 faces, area and volume the same to 1e-11; every other case as before. Before: recorded on solidcore, the only kernel since the C++ SMLib kernel was removed (the golden before was C++ SMLib v1.1.0-alpha, a18bbe5): 07-fillets/012 passes (the variable round no longer gains the End at the smooth vertex: 8 faces, 18 edges, 12 vertices, 47755.12 mm3); 07-fillets/021 has 24 edges and 15 vertices (no End cap edge); 07-fillets/013 removes 47325.53 mm3; 06-threads/018 makes 486 edges and 324 vertices every run, so it is no longer marked unstable"
}
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